Atlas Copco QAS 80 - 100 Pd Instruction Manual

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ATLAS COPCO - PORTABLE AIR DIVISION
www.atlascopco.com
Instruction Manual
for AC Generators
QAS80-100Pd
Instruction manual .................................................................................. 3
Circuit diagrams.................................................................................... 51
Printed Matter N°
2954 2380 00
08/2005
Page view 0
1 2 3 4 5 6 ... 63 64

Summary of Contents

Page 1 - QAS80-100Pd

ATLAS COPCO - PORTABLE AIR DIVISIONwww.atlascopco.comInstruction Manualfor AC GeneratorsQAS80-100PdInstruction manual ...

Page 2

10 2954 2380 00QAS 80 - 100 Pd2.5 Control and indicator panel Qc1001™2.5.1 General description Qc1001™ control panelH1... Panel lightS20... ON/OFF

Page 3

Instruction manual2954 2380 00 11Following LEDs are used on the Qc1001™:2.5.4 Qc1001™ Menu OverviewAt Qc1001™, the LCD will show following information

Page 4

12 2954 2380 00QAS 80 - 100 PdView 3 (Engine Oil Pressure Display)This view shows the oil pressure icons.When the English text view is selected, this

Page 5

Instruction manual2954 2380 00 13Warning Display (pop-up window)In case a Warning occurs, a pop-up window will automatically beentered for as long as

Page 6

14 2954 2380 00QAS 80 - 100 PdShutdown Display (pop-up window)In case a Shutdown occurs, a pop-up window will automatically beentered, no matter which

Page 7

Instruction manual2954 2380 00 15Configuration Mode ViewThe Configuration Menu's are pre-programmed!The Configuration Mode is entered by detectio

Page 8 - 2. Leading particulars

16 2954 2380 00QAS 80 - 100 Pd2.5.5 Remote start operationInstallation wirings:– X25.1 & X25.2 to be wired for the remote start switch.– X25.3 &am

Page 9

Instruction manual2954 2380 00 172.6 Control and indicator panel Qc3001™2.6.1 General description Qc3001™ control panelS20 ...ON/OFF switch (2 positi

Page 10 - QAS 80 - 100 Pd

18 2954 2380 00QAS 80 - 100 Pd2.6.4 LED functions9 LEDs are used on the display unit. The colour is green or red ora combination in different situatio

Page 11 - Instruction manual

Instruction manual2954 2380 00 19SETUP menuThe control and protection parameters can be programmedaccording the application. This can be done by scrol

Page 12 - DIAGNOSTIC

QAS 80 - 100 Pd2 2954 2380 00Warranty and Liability LimitationUse only authorized parts.Any damage or malfunction caused by the use of unauthorized pa

Page 13

20 2954 2380 00QAS 80 - 100 PdThis is the described menu flow:The menu flow is similar in the CONTROL SETUP, POWER SETUP and SYSTEM SETUP. The JUMP bu

Page 14

Instruction manual2954 2380 00 21Protection setup: overview of parameters (for correct values refer to controller)1245EnableRUN1246Fail ClassShutdown1

Page 15

22 2954 2380 00QAS 80 - 100 PdControl setup: overview of parametersPower setup: overview of parametersUSWAlarm TypeHigh(Low / High)1475EnableOFF1476Fa

Page 16

Instruction manual2954 2380 00 23System setup: overview of parameters4010 Nominal SettingsCUSTOMER LEVEL4011Frequency(48.0 ... 62.0)4012Generator Powe

Page 17

24 2954 2380 00QAS 80 - 100 Pd0(0 ... 59)(ON / OFF)(0 ... 23)47334734Hour4735MinuteDay(s)104732START/STOPSTOP4731EnableOFF4730 Start/Stop Cmd. 3CUSTOM

Page 18

Instruction manual2954 2380 00 252.6.6 PasswordsChanging different parameters requires different password levels.Some parameters cannot be changed by

Page 19

26 2954 2380 00QAS 80 - 100 Pd2.6.10 Standard applicationsIn the Qc3001™ module 3 application types can be selected (inchannel 4320). A combination of

Page 20

Instruction manual2954 2380 00 272.7 Output terminal boardThe output terminal board is situated below the control andindicator panel.S2 ...Emergenc

Page 21

28 2954 2380 00QAS 80 - 100 Pd3. Operating instructions3.1 Installation– Place the generator on a horizontal, even and solid floor.– Protect the gener

Page 22

Instruction manual2954 2380 00 29The voltage drop across a cable can be determined as follows:e = Voltage drop (V)I = Rated current (A)L = Length of c

Page 23

Instruction manual2954 2380 00 3Contents1. Safety precautions for portable generators...

Page 24

30 2954 2380 00QAS 80 - 100 Pd3.4.2 During operation Qc1001™Following points should be carried out regularly:– Check the engine gauges and the lamps f

Page 25

Instruction manual2954 2380 00 314. Maintenance(1) Change coolant every 5 years.(2) Gaskets rocker cover can be re-used. New gasket can be ordered wit

Page 26

32 2954 2380 00QAS 80 - 100 Pd4.4 Engine oil specificationsHigh-quality, mineral, hydraulic or synthesized hydrocarbon oil withrust and oxidation inhi

Page 27

Instruction manual2954 2380 00 334.7 Engine coolant specificationsThe use of the correct coolant is important for good heat transfer andprotection of

Page 28 - 3. Operating instructions

34 2954 2380 00QAS 80 - 100 Pd4.8.2 Topping up of coolant– Verify if the engine cooling system is in a good condition (no leaks,clean,...).– Check the

Page 29

Instruction manual2954 2380 00 355. Storage of the generator5.1 Storage– Store the generator in a dry, frost-free room which is well ventilated.– Run

Page 30

36 2954 2380 00QAS 80 - 100 Pd6.3 Alternator trouble shooting6.4 Engine trouble shootingThe table below gives an overview of the possible engine probl

Page 31 - 4. Maintenance

Instruction manual2954 2380 00 376.4.4 Misfire– Restriction in a fuel pipe.– Fault in fuel lift pump.– Dirty fuel filter element.– Air in fuel system.

Page 32

38 2954 2380 00QAS 80 - 100 Pd7. Options available for QAS 80 Pd and QAS 100 Pd units7.1 Circuit diagramsThe engine control circuit diagrams and the p

Page 33

Instruction manual2954 2380 00 397.3.4 Outlet sockets (S)A brief description of all outlet sockets and circuit breakersprovided on the generator is gi

Page 34

4 2954 2380 00QAS 80 - 100 Pd1. Safety precautions for portable generatorsTo be read attentively and acted accordingly before towing, lifting, operati

Page 35 - 5. Storage of the generator

40 2954 2380 00QAS 80 - 100 Pd7.3.5 Single frequency with electronic speed control (SF)The “Single frequency” option provides an electronic speed con-

Page 36

Instruction manual2954 2380 00 417.3.8 Low voltage (LV)The "Low voltage" option allows to run the unit at low voltage(= high current).Q1...

Page 37

42 2954 2380 00QAS 80 - 100 Pd7.3.11 IT-relayThe generator is wired for an IT network i.e. no supply lines of thepower supply are directly earthed. A

Page 38

Instruction manual2954 2380 00 437.4 Overview of the mechanical optionsThe following "mechanical" options are available for theQAS 80 Pd and

Page 39

44 2954 2380 00QAS 80 - 100 Pd8. Technical specifications8.1 Technical specifications for QAS 80 Pd units8.1.1 Readings on gauges8.1.2 Settings of swi

Page 40

Instruction manual2954 2380 00 45Alternator 4)Standard IEC34-1 IEC34-1ISO 8528-3 ISO 8528-3Make NEWAGE NEWAGEModel UCI 224 G1 UCI 224 G1Rated output,

Page 41

46 2954 2380 00QAS 80 - 100 PdNotesFor use of generator outside these conditions, please contact Atlas Copco.1) Reference conditions for engine perfor

Page 42

Instruction manual2954 2380 00 478.2 Technical specifications for QAS 100 Pd units8.2.1 Readings on gauges8.2.2 Settings of switches8.2.3 Specificatio

Page 43

48 2954 2380 00QAS 80 - 100 PdAlternator 4)Standard IEC34-1 IEC34-1ISO 8528-3 ISO 8528-3Make NEWAGE NEWAGEModel UCI 274 C UCI 274 CRated output, class

Page 44 - 8. Technical specifications

Instruction manual2954 2380 00 49NotesFor use of generator outside these conditions, please contact Atlas Copco.1) Reference conditions for engine per

Page 45 - Power circuit

Instruction manual2954 2380 00 51.3 Safety during transport and installationTo lift a unit, all loose or pivoting parts, e.g. doors and towbar, shall

Page 46 - Derating

50 2954 2380 00QAS 80 - 100 Pd8.3 Conversion list of SI units into British units– A temperature difference of 1°C = a temperature difference of 1.8°F.

Page 47

2954 2380 00 51Circuit diagrams

Page 48

CIRCUIT DIAGRAM52 2954 2380 00A1 Generator control unit F4 Fuse 10 A K1 Preheat relayB7 Fuel level sensor G1 Battery 12 Vdc K4 W/L-inverter relayB8 Co

Page 49

CIRCUIT DIAGRAM2954 2380 00 53P1-3 Amperemeter S4 Voltmeter change-over switch V2 DiodeP4 Voltmeter S6 Low coolant level switch X10 Connector wire har

Page 50

CIRCUIT DIAGRAM54 2954 2380 00A1 Generator control unit E1 Preheat resistor K0 Starter solenoidB7 Fuel level sensor F4 Fuse 10 A K1 Preheat relayB8 Co

Page 51 - Circuit diagrams

CIRCUIT DIAGRAM2954 2380 00 55K6 Fuel solenoid relay (S2b: see Power Circuit) V2 DiodeM1Starter motorS6 Low coolant level switch X10 Connector wire ha

Page 52 - 52 2954 2380 00

CIRCUIT DIAGRAM56 2954 2380 00B11 Speed sensor MPU (O) N13 Earth leakage relay (O) Q6 Circuit breaker 16 A/30 mAF1-F3 Fuses 4 A N14 IT-relay (O) R5 Co

Page 53 - 2954 2380 00 53

CIRCUIT DIAGRAM2954 2380 00 57S12 50/60 Hz switch (O) V7 Free-wheeling diode Y7 X6 Outlet Socket 16 AS13 E.L.R. Disable-switch (O) X1 Terminal board X

Page 54 - 54 2954 2380 00

CIRCUIT DIAGRAM58 2954 2380 00∆9822 0992 21/01Applicable for QAS 80 - 100 Power Circuit diagram - Low voltage

Page 55 - 2954 2380 00 55

CIRCUIT DIAGRAM2954 2380 00 59B11 Speed sensor MPU (O)Q1 Circuit breaker T13 Torus earth leakage (O)F1-F3 Fuses 4 AR5 Coolant heater (O) U1 Battery ch

Page 56 - 56 2954 2380 00

6 2954 2380 00QAS 80 - 100 Pd15 Safety shoes should be compulsory in any workshop and if there is a risk,however small, of falling objects, wearing of

Page 59 - 2954 2380 00 59

Printed in Belgium 08/2005 - 2954 2380 00www.atlascopco.com

Page 60

Instruction Manualfor AC GeneratorsQAS80-100Pd

Page 62

Instruction manual2954 2380 00 722 Before clearing the generator for use after maintenance or overhaul,submit it to a testrun, check that the AC power

Page 63

8 2954 2380 00QAS 80 - 100 Pd2. Leading particulars2.1 General descriptionThe QAS 80 Pd and QAS 100 Pd are AC generators, built forcontinuous running

Page 64

Instruction manual2954 2380 00 92.2 BodyworkThe alternator, the engine, the cooling system, etc. are enclosed ina sound-insulated bodywork that can be

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